Concrete Work |
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Precast Concrete Elements |
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Precast concrete element systems can be used for floor slabs, facades, external elements such as bay windows, staircases and internal partition walls. Take a facade for an example. The mould is carefully engineered to the required profile and dimensions and is made of steel instead of timber. Unlike timber formwork, it can be reused very many times with minimal distortion or damage. Locations for boxing-out, conduits, window frames and reinforcement are precisely marked and fixed into position. Once all the preceding operations are completed and inspected, the concrete is poured, compacted and finished, and the curing of concrete proceeds in a controlled environment. At a predetermined time after casting the facade will be demoulded and set aside mechanically for subsequent dressing of the unit such as with tiling. |
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Precast facade |
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Precast staircase |
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As the facade is cast to the designed profile and dimensions the layout of tiles can be planned in such a way that only minimal cutting of tiles is required. Tiling can be carried out at ground level in the prefabrication yard where a safe and comfortable working environment prevails. For tiling in-situ, the workers otherwise need to work outdoors on bamboo scaffolding hanging at high levels. Good quality of tiling work can be much better provided and maintained by a small group of experienced and skillful plasterers under factory conditions where properly run quality assurance procedures can also be more easily applied. |
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Prefabrication yard on site |
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Transfer of prefabricated facade to the working level |
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Precast elements may be made in a casting yard on site. It is believed that precast concrete construction is about 25% more productive than the conventional method of construction. Additionally, because of mass production, the materials can be better utilized and wastage can be kept to a minimum. The use of formwork can also be reduced by the use of precast concrete units. |
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The precast facade is secured with temporary bracing |
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Example Application of Precast Facade | ||||||||||||||||||||||||||||||
Example Application of Precast Staircase | ||||||||||||||||||||||||||||||
Example Suppliers for Precast Concrete Facade/Staircase | ||||||||||||||||||||||||||||||
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